At Fakuma 2024, Kistler showcased its latest advancements in injection molding technology, introducing the ComoNeo 7.0 process monitoring system with the new Multiflow 2.0 feature. This update promises enhanced temperature control and process stability, marking a significant step forward for the industry.
ComoNeo 7.0 and Multiflow 2.0: Elevating Process Control
Kistler’s ComoNeo 7.0 system received a major upgrade with the Multiflow 2.0 feature. This self-learning control algorithm is designed for temperature-controlled hot runner balancing in multicavity molds. The automatic adjustments ensure consistent temperature control, even amid material fluctuations between lots.
Multiflow 2.0 isn’t just about maintaining temperatures; it stabilizes the entire production process. This is crucial for manufacturers aiming to achieve high precision and reduce variability in their products.
- Key Features:
- Self-learning control algorithm for real-time adjustments
- Enhanced stability during material fluctuations
- Improved consistency in multicavity mold operations
- Automated temperature control for mission-critical environments
With Multiflow 2.0, Kistler addresses the common challenges faced in multicavity molding, providing a reliable solution that enhances both efficiency and product quality.
Advanced Data Analysis with AkvisIO IME
Another highlight from Kistler at Fakuma 2024 was the AkvisIO IME (Injection Molding Edition) data analysis software. This powerful tool allows users to analyze process and machine data using either traditional statistical methods or AI-driven approaches.
The seamless integration with Kistler devices like ComoNeo and ComoScout, through standards like Euromap 77, turns machines into comprehensive data sources. AkvisIO serves as the single source for reliable production data, making it easier for manufacturers to monitor and optimize their processes.
Feature |
Description |
---|---|
Traditional Methods |
Utilizes standard statistical techniques |
AI-Driven Analysis |
Employs artificial intelligence for deeper insights |
Easy Integration |
Compatible with ComoNeo and ComoScout systems |
Reliable Data Source |
Consolidates data for accurate production insights |
AkvisIO IME empowers manufacturers to make data-driven decisions, enhancing operational efficiency and ensuring high-quality production standards.
Optical Quality Inspection Systems
Kistler also introduced the KVC 821 and KVC 121 standard quality inspection systems. These systems are capable of measuring and inspecting the surface and dimensional accuracy of up to 750 parts per minute using up to eight cameras in 2D, 2.5D, or 3D configurations.
At the show, Kistler demonstrated the KVC 821 system in action, showcasing its ability to detect surface defects and ensure dimensional precision using variable camera setups and AI-based anomaly detection.
Benefits of KVC Inspection Systems:
- High Throughput: Inspects up to 750 parts per minute
- Versatile Imaging: Supports 2D, 2.5D, and 3D inspections
- AI Integration: Enhances defect detection and accuracy
- Customized Solutions: Robot-integrated packages for fully automated sampling
These automated vision systems offer molders a reliable and efficient way to maintain quality standards, reducing the need for manual inspections and minimizing errors.
Miniature Cavity Pressure Sensors
In the realm of sensing technology, Kistler presented the world’s smallest cavity pressure sensor, the 6183D, with a diameter of just 1 mm. This sensor can measure pressures ranging from 0 to 2000 bar (0 to 29,000 psi) at melt temperatures up to 450°C (842°F). Its compact size allows for installation just 2 to 4 mm behind the cavity wall, ensuring accurate pressure readings without impacting the mold or the final product.
Additionally, Kistler showcased the 9239B miniature longitudinal measuring pin and the 6184A cavity pressure sensor with lateral cable outlets. These sensors are designed for high-cavity molds and small inserts, providing precise measurements while maintaining the integrity of cosmetic plastic parts.
- 6183D Sensor:
- Diameter: 1 mm
- Pressure Range: 0 to 2000 bar
- Melt Temperature: Up to 450°C
- 9239B Measuring Pin:
- Noncontact pressure measurement
- Protects sensor and mold integrity
- 6184A Cavity Pressure Sensor:
- Diameter: 3 mm
- Suitable for high-cavity molds and small inserts
These advanced sensing solutions enhance the precision and reliability of injection molding processes, contributing to higher quality and consistency in production.