At the Fakuma 2024 trade show, Kistler made waves by unveiling a suite of advanced technologies for the injection molding industry. The announcements featured major upgrades to its process monitoring systems, new data analysis software, high-speed optical inspection solutions, and groundbreaking miniature sensors. These innovations are set to enhance efficiency, precision, and quality control for manufacturers worldwide.
A Leap in Process Control with ComoNeo 7.0 and Multiflow 2.0
Kistler’s main highlight was the updated ComoNeo 7.0 process monitoring system, now equipped with the new Multiflow 2.0 feature. This intelligent addition introduces a self-learning algorithm designed to automate and perfect hot runner balancing in multicavity molds.
This technology is a game-changer for maintaining process stability. Multiflow 2.0 automatically adjusts temperatures in real-time, ensuring consistent production even when there are variations in material batches. This level of control is critical for industries that demand high precision and minimal product variability.
The key advancements of Multiflow 2.0 include:
- A self-learning control algorithm for immediate adjustments.
- Enhanced stability to counteract fluctuations in material lots.
- Improved consistency across all cavities in a multicavity mold.
By automating temperature management, Kistler provides a reliable solution that boosts both manufacturing efficiency and final product quality.
Data-Driven Decisions with AkvisIO IME Software
Another significant launch was the AkvisIO IME (Injection Molding Edition) data analysis software. This powerful tool gives manufacturers the ability to analyze their process and machine data with unprecedented flexibility.
Users can choose between traditional statistical methods for straightforward analysis or leverage AI-driven approaches for deeper, more predictive insights. This dual capability makes advanced analytics accessible to a wider range of users, regardless of their data science expertise.
The software seamlessly integrates with Kistler hardware like ComoNeo and ComoScout, transforming production machines into comprehensive data sources. By consolidating information, AkvisIO serves as the single source for reliable production data, empowering teams to make informed decisions that optimize their entire operation.
Automating Quality with High-Speed Vision Systems
Kistler also expanded its quality control portfolio with the KVC 821 and KVC 121 standard quality inspection systems. These automated vision solutions are built for speed and precision, capable of inspecting the surface and dimensional accuracy of up to 750 parts per minute.
At the event, Kistler demonstrated the KVC 821 system, which uses up to eight cameras in 2D, 2.5D, or 3D configurations. The demonstration highlighted its AI-based anomaly detection, which can identify subtle surface defects that might be missed by human inspectors. These systems offer a reliable way to maintain strict quality standards while reducing manual labor and errors.
Pushing Boundaries with Miniature Sensor Technology
In sensor technology, Kistler introduced the 6183D, the world’s smallest cavity pressure sensor with a diameter of just 1 mm. Despite its tiny size, it can measure pressures up to 2000 bar at melt temperatures as high as 450°C. Its compact design allows for installation extremely close to the cavity wall, ensuring highly accurate readings.
Kistler also showcased other specialized sensors designed for complex molding applications.
| Sensor Model | Key Feature | Best For |
|---|---|---|
| 6183D | 1 mm diameter | Extremely small or tight spaces |
| 9239B | Non-contact pressure measurement | Protecting mold and sensor integrity |
| 6184A | Lateral cable outlets | High-cavity molds and cosmetic parts |
These advanced sensors provide molders with the precise data needed to fine-tune their processes, leading to higher quality and greater consistency in every part produced.
